Pick to Light in Lean Manufacturing

Of great concern to any warehouse that offers a kitting service are errors, which can lead to loss in revenue because of product damage, returns, or loss of customers, because of poor performance by the warehouse service. In an effort to improve efficiency, warehouses have turned to lean manufacturing models to reduce the frequency of errors in the picking and packing process.

The pick to light manufacturing is another method implemented that helps eliminate waste, reduce errors, and improve efficiency. The light-directed order fulfillment method encompasses the use of light indicators mounted to shelves, flow racks, workbenches, and other areas that need to draw attention. The communication system is integrated between the mobile pick station, data server, and network. It is also easily integrated with your current warehouse management system, whether it is a pre-packaged, or an in-house system. Maps of the manufacturing kit is located on the mobile pick station and displays the type, quantity, and placement of parts within the manufacturing lists which can be tracked by barcodes.

During the kitting process, the lights come on to draw attention to the next production area. The automation of this process increases the speed and accuracy of picking and kitting by lighting the path in sequence. Another benefit is the elimination of paper, which limits the number of times that a document is handled opening the door to errors because of miscommunication.